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Joyrider Sport Buggy

self build
 

Twin seat any engine Road Legal Buggy
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Designed & Manufactured in the UK by Blitzworld


Introduction
  • Self Build
  • Any Engine
  • Twin Seat
  • Road Legal
The Joyrider Sport Self Build (Kit-Car) buggy offers twin seat layout with a rear mounted engine for maximum grip and handling. The Joyrider Sport is the very latest Road Legal buggy from Blitzworld and has had already some very high performance engines fitted, including the popular Honda Type R, with over 220 bhp, Citroen Saxo VTS (120 bhp), Peugeot 305, Ford Zetec etc.

Design

The design for the Joyrider is significantly different than the previouse KR2 (single seat) and the KR3 (twin seat), with a new rear trailing rear arm system, new improved driver roll bars with extra 2" headroom, new top front suspension units and side nerf bars. We are constantly developing our buggies and through different applications and engines used our vehicles have proved to out last cheap imported vehicles; on reliability (standard parts), structural strength (42mm dia roll cage), ease maintanance (accesability), parts availability (standard car parts available all over the world).

totalkitcar3.jpg joyrider-extreme-1000.jpg
KR3 buggy (left) & Joyrider Sport (right)

The Joyrider Sport chassis is made from very strong CDS 1.1/4" Tube, with 40x40x3 box section on the base of the chassis for strength. The frame uses triangular sections for added strength and the drivers section is protected by front and rear crumple zones. The chassis is jigged and argon-mix mig welded for strength. The floor is folded profiled aluminium checker plate.

For road use we add front and rear bumpers for IVA requirements (see option on chassis selection). We also offer engine covers and guards for the road legal requirements.

joyrider-sport-10.jpg joyrider-sport-13.jpg joyrider-sport-12.jpg joyrider-chassis-plan.jpg
Joyrider chassis

We have now integrated into the chassis a metal bonnet and metal bulk head around the hanging pedal box, with side impact driver protection bars with an integral nurf bar built into the chassis side, for driver and passenger safety, this has being approved by the new IVA regulations.


Maintanance 

  • Low maintenance
  • Engine not running to maximum
  • Standard Car engine & box
  • Standard car parts used
  • Parts available all over the world
The Joyrider buggy requires very little maintanance as it uses a standard car engine (if using the saxo VTS) as the engine is more powerfull than required and thus the engine is not being pushed to its limit (like some bike engines), we tend to use 2/3 rd, throttle on this engine only, which will still take its 120 bhp engine well over 100 mph with a 0-60 of about 4 seconds. We have found with working with lots of different engines, problems with the existing engines and drive shafts, we now replace all existing engine mounts and build our own captive mounts. We also rebuild the drive shafts using universal joints to give greater articulation that the standard drive shafts.

Typical Maintance

This is the typical maintance from our own Joyrider buggy in 12 months testing, run on extreme off road tracks.


 Parts Problem  Price  Remedy
 Broken saxo drive shaft std saxo drive shaft weak £20 used   New re-designed drive shafts now made by Blitzworld
 Dip stick tube seal leak old worn out part £22 new Replace part 
 Engine mount std saxo mount weak £10 each  New re-designed engine mounts made by Blitzworld
 Oil Filter general service part £6 STD car accessories part
 Engine Oil general service part £20 std 10/40 oil
 Suspension top bump stop flattened on 2m landing £2.50  New duel rated springs now fitted
    
    



 Parts When  Price  Notes 
 Brake Pads set 5000 miles £25 full buggy   STD Fiat pads - Full set front & rear
 Brake discs 5000 miles  
 Engine oil 12 Months £20  STD 10/40 engine oil
 Oil Filter 12 Months £6 STD Citrone part
 Throttle Cable   
 Air filter 12 Months £  Std cone filter (can be cleaned) 
    
    

The rear trailing arms are made out of 80x40x6 box and 30mm profiled plate, with double bushing, and they are very strong secured with two M14 pins.

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Typical prices of other buggy parts

 Parts Price  Notes 
 Front suspension strut £   each
 Rear suspension strut £ each
 Front Lower wishbone £ STD Citrone part
 Rear wishbone £ 2 year warranty
 Exhaust £  
 Wheels 12x7" £40.00  ea.
 Front Tyre 25x10x12 £ Block tread 6 ply
 Rear Tyre 25x8x12 £  Block tread 6 ply
 Throttle Cable £ heavy duty.
 Clutch Cable £  heavy duty.
 Gearlinkage Cable £  each

On a typical year testing the Joyrider on some of our 2500 acre extreme tracks (some unnaviagable by 4x4 vehicles) we took the buggy beyond its limit, and we broke a few parts that were engine related, NOT buggy related. Typical parts were existing engine mounts, (we now make our own on all engines used), drive shafts, (we now completly remake the drive shafts using universal joints).


Build steps 1-8 

We have now broke the Joyrider down into 8 simple build steps, this makes the build process eaiser and allows you to skip steps if necessary. The steps cover a multitude of build options covering from a small bike engine to a 2L + car engine.

Step-1 Chassis 

The chassis option lists the main Joyrider basic chassis, which then offeres with further options of xxxx.xxxx.

Step-2 Engine 

Select from Blitzworld supplied engine or your own engine. Blitzworld also offer a engine fitting service for virtually any engine.

Step-3 XXX
 

xxxxxxxx.



Build Manual

The Joyrider kit is supplied loose assembled with the majority of parts attached, rather than a pile of bits. It makes delivery of you chassis eaiser as most are rolling chassis. The wiring looms are custom built to the engines and are fully labled making it easy to connect.



joyrider-sport-1.jpg joyrider-sport-3.jpg joyrider-sport-140.jpg 

manual_7.jpg Click here to order the Joyrider Manual.


Options

At the bottom of this page you can click onto each step and view through the options avaialble, from size of engine to type of wheels and tyres.



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Phots of the 900cc Joyrider Buggy






From our regular testing at track days we have developed the Joyrider Sport and we have kept the chassis design updated to include the latest IVA regulations for road use.
 




Specification

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Joyrider sport ground clearance






Engine
Any engine from: 900cc to 2000cc +
Bike or car engine
Petrol or Diesel

Chassis
CDS or HFS tube 42mm dia 4mm wall
Argon Co2 mig welded (coded)
4mm thk aluminium checker plate floor
Twin or single seat layout
Left or Right hand drive

Handling
McPherson Strut adjustable front suspension
Coil over adjustable rear suspension
Discs all round
Wheels 12" to 17"
Tyres 12" ATV to 17" car

Safety
Front & Rear crumple zones
Side nerf bars
Integrated roll cage
Rear engine fire wall
Engine cut off
Split circuit braking system
4 or 5 Strap race harness
Hydraulic handbrake - OFF road ONLY
Cable Handbrake - ON Road

Insurance
Insurance approved from £140 (based on 1.4 engine)
SVA & IVA approved


 
We have now integrated into the chassis a metal bonnet and metal bulk head around the hanging pedal box, with side impact driver protection bars with an integral nurf bar built into the chassis side, for driver and passenger safety, this has being approved by the new IVA regulations.

 

Chassis features
Joyrider twin seat MIG welded 1.1.4" CDS tubular chassis
Trailing rear arm suspension
Large engine bay
Metal formed integral front Bonnet
Front Bulk head protection from wheels
Rear fire wall
Front & rear bumpers are fitted as standard on all road legal buggies




damaged-car.jpg  to  joyrider-8692.jpg
Donor car (damaged or not)                                              Finished buggy          


Putting the Joyrider on the Road

Blitzworld now offer an turnkey IVA service to put your buggy on the road. Once your buggy is complete bring the buggy along to Blitzworld and we will take care of putting your buggy through the IVA test.





Building the Joyrider Sport - What's required

Due to the popularity of the NEW Joyrider Sport and TV work we have updated the build kit to suit the different engines available.
To build the Joyrider you can now just simply supply Blitzworld with an engine and components i.e. (engine, gearbox, fuel pump, radiator, expansion bottle, and battery) and we will fit and mount them to the chassis and connect up the drive shafts. Alternativley if you dont fancy stripping a donor car, you can get the donor car dropped off at Blitzworld and we will strip the car for you (there is a charge for donor car dismantling).

The finished Joyrider buggy kit is supplied from our unit assembled (see list below):



Frequently asked Questions

Is the price shown at the top of the webpage the complete price of the buggy?
No, the price at the top of the website page is for the rolling chassis only, which includes all the parts, excluding the engine. This gives you the option to get a virtually complete buggy and fit you own engine. (Blitzworld offer an engine fitting service).

Can I buy the buggy already built and read for the road ?
Yes, Blitzworld are currently custom build Joyrider buggies to order with virtually any engine, bike or car.

Can you fit a bike engine ?
Yes, due to the configuration of the chassis it lends its self well to take any engine including a motor bike engine.

Is the Joyrider buggy road legal ?
Yes the Joyrider is road legal, but you have to hold a current car driving licence to drive it on the public highways including motorways.

Do I have to buy a donor car?
No, due to the NEW rolling chassis kit, the donor parts are included in this initial price.

Do you have to have a licence to drive the buggy off road?
No, for off road use you do not have to have a licence. If you want to drive on green lanes around the country you do have to have a licence and the buggy needs to be road legal.

How safe is the buggy on & off road ?
Due to the wide selection of engines available for the buggy we have made the Joyrider from CDS tube making the chassis roll cage very strong. The buggy design offers the driver and passenger a complete roll cage with a front and rear crumple zones. Also driver air bag options are available.

Does the buggy have to go through SVA / IVA ?
Yes, the buggy has to go through the government approved SVA (single vehicle approval) New test IVA, testing which affects most kit cars on the road today. The test costs about £450 and once passed the vehicle does not require a MOT for 3 years.

Can I build some of the buggy myself and Blitzworld to complete the build ?
Yes, you can take the build to any stage and we can complete the remainder of the buggy build to Off or road legal status if as required, helping to keep costs to a minimum.

Do you have to put the buggy on a trailer to take it to a track day?
No, due to the light weight of the buggy, we can supply a tow hitch that bolts under the front of the buggy lifting the front wheels off the ground, and then the buggy can be towed like a trailer. If you register your buggy as road legal you can then drive the buggy to and from the track day events.

How to order

The price at the top of the website page is for the Joyrider Sport rolling chassis which includes the parts listed and your engine fitted. The following options allows you to tailor your requirements to suit your own budget. All the joyrider parts are available on the blitzworld website including the base chassis only.

joyrider-sport-140.jpg joyrider-sport-1.jpg



You are viewing results 1 to 8 of 8
(Step 1) Joyrider - Chassis
Step 1 - Joyrider Chassis Chassis The Blitzworld Joyrider chassis is the first step to building the Joyrider Sport buggy, either for road or...
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£1,794.00 inc VAT
£1,495.00 ex VAT
In stock
(Step 2) Joyrider - Engine Instalation
Step 2 - Engine & Fitting The Joyrider is designed to take virtually any engine, including bike, car and even diesel. You can...
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£300.00 inc VAT
£250.00 ex VAT
In stock
(Step 3) Joyrider - Running Gear
Step 3  - Joyrider Running Gear The following list is a donor kit used to build the Joyrider Sport rolling chassis. The parts...
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£300.00 inc VAT
£250.00 ex VAT
In stock
(Step 4) Joyrider - Suspension
Joyrider Sport (rolling chassis) donor kit The following list is a donor kit used to build the Joyrider Sport rolling chassis. The...
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£1,000.00 inc VAT
£833.33 ex VAT
In stock
(Step 5) Joyrider - Electrics
Joyrider custom built wiring loom, we can custom built you a complte wiring loom to suit to your car engine. We also build for bike...
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£495.00 inc VAT
£412.50 ex VAT
In stock
(Step 5) Joyrider - Light Kit
The KR3 light kit is SVA approved and includes the popular classic KR2 rear lights with the aluminium retainer plate and 5.3/4" headlights with...
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£295.00 inc VAT
£245.83 ex VAT
In stock
(Step 6) Joyrider Accessories
Joyner Bucket Vynile Seat The Joyner seat has become very popular with the Blitz buggies as well as the Howie Buggy. This is a very well...
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£149.94 inc VAT
£124.95 ex VAT
In stock
(Step 7) Joyrider IVA testing
MSVA / IVA test buggy R egistration for Road Use Blitzworld can now take care of the MSVA & IVA on your buggy to get it road...
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£594.00 inc VAT
£495.00 ex VAT
In stock
You are viewing results 1 to 8 of 8